Skip to content

Synthetic demo data. Details

Lines

Stage-by-stage synchronization and the constraint between stages.

Shift B in progress (6.7%)

Primary bottleneck · Stage 6 to 7

Stage 6 to 7: 140 kg queued. downstream capacity does not exceed inflow. Manual intervention needed.

Queued
140kg
Oldest lot
2.5h
Breach in
—
Why?

Why this is the constraint

Changeover excess
−912 kg · 100%

Palghar Unit III

Continuous Synchronized Stage Flow · 7 Sequential Processing Work-Centers

21 Total Lines
STAGE 13 lines

Dispensing & Kitting

Liquid Oral Line A

Liquid Oral Line A - Intake Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - Intake Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - Intake Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%
65 kg·3 drums·2.5 h
5453 kg/h· 5453 kg/hcannot clear
STAGE 23 lines

Granulation / Mixing

Liquid Oral Line A

Liquid Oral Line A - Dispensing Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - Dispensing Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - Dispensing Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%
80 kg·4 drums·2.5 h
5453 kg/h· 5453 kg/hcannot clear
STAGE 33 lines

Compression / Blending

Liquid Oral Line A

Liquid Oral Line A - Bulk Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - Bulk Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - Bulk Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%
95 kg·4 drums·2.5 h
5453 kg/h· 5453 kg/hcannot clear
STAGE 43 lines

Primary Packaging / Blister

Liquid Oral Line A

Liquid Oral Line A - Primary Packaging Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - Primary Packaging Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - Primary Packaging Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%
110 kg·5 drums·2.5 h
5453 kg/h· 5453 kg/hcannot clear
STAGE 53 lines

Secondary Packaging

Liquid Oral Line A

Liquid Oral Line A - Secondary Packaging Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - Secondary Packaging Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - Secondary Packaging Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%
125 kg·5 drums·2.5 h
5453 kg/h· 5453 kg/hcannot clear
STAGE 63 lines

QC and Release

Liquid Oral Line A

Liquid Oral Line A - QC and Release Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - QC and Release Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - QC and Release Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%
Hero Bottleneck
140 kg·6 drums·2.5 h
2717 kg/h· 2717 kg/hcannot clear
STAGE 73 lines

Dispatch

Liquid Oral Line A

Liquid Oral Line A - Dispatch Unit

Running 32m
Greenleaf Nutrition·pet-extrusion
vs Plan94%/ 100%
vs Rated89.3%/ 85%

Liquid Line B

Liquid Line B - Dispatch Unit

Running 32m
Himalaya Vet Care·capsule-solid
vs Plan95%/ 100%
vs Rated90.25%/ 85%

Bottling Line 1

Bottling Line 1 - Dispatch Unit

Running 32m
IndiaFirst FMCG·tablet-coated
vs Plan96%/ 100%
vs Rated91.2%/ 85%

Every line. Every shift. One clear picture.

Seeded demo data