Lines
Stage-by-stage synchronization and the constraint between stages.
Facility:All FacilitiesPalghar Unit IPalghar Unit IIPalghar Unit IIIPalghar Tablet UnitGreenfield Plant
Shift B in progress (6.7%)
Primary bottleneck · Stage 6 to 7
Stage 6 to 7: 140 kg queued. downstream capacity does not exceed inflow. Manual intervention needed.
- Queued
- 140kg
- Oldest lot
- 2.5h
- Breach in
- —
Why this is the constraint
- Rate / speed loss
- −3,679 kg · 100%
Palghar Unit II
Continuous Synchronized Stage Flow · 7 Sequential Processing Work-Centers
STAGE 12 lines
Dispensing & Kitting
Cosmetic Tube Line
Cosmetic Tube Line - Intake Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - Intake Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%
65 kg·3 drums·2.5 h
2002.1 kg/h· 2002.1 kg/hcannot clear
STAGE 22 lines
Granulation / Mixing
Cosmetic Tube Line
Cosmetic Tube Line - Dispensing Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - Dispensing Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%
80 kg·4 drums·2.5 h
2002.1 kg/h· 2002.1 kg/hcannot clear
STAGE 32 lines
Compression / Blending
Cosmetic Tube Line
Cosmetic Tube Line - Bulk Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - Bulk Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%
95 kg·4 drums·2.5 h
2002.1 kg/h· 2002.1 kg/hcannot clear
STAGE 42 lines
Primary Packaging / Blister
Cosmetic Tube Line
Cosmetic Tube Line - Primary Packaging Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - Primary Packaging Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%
110 kg·5 drums·2.5 h
2002.1 kg/h· 2002.1 kg/hcannot clear
STAGE 52 lines
Secondary Packaging
Cosmetic Tube Line
Cosmetic Tube Line - Secondary Packaging Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - Secondary Packaging Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%
125 kg·5 drums·2.5 h
2002.1 kg/h· 2002.1 kg/hcannot clear
STAGE 62 lines
QC and Release
Cosmetic Tube Line
Cosmetic Tube Line - QC and Release Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - QC and Release Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%
Hero Bottleneck
140 kg·6 drums·2.5 h
1686.3 kg/h· 1686.3 kg/hcannot clear
STAGE 72 lines
Dispatch
Cosmetic Tube Line
Cosmetic Tube Line - Dispatch Unit
EverHealth Sciences·topical-cream
vs Plan92%/ 100%
vs Rated87.4%/ 85%
Aerosol Line 1
Aerosol Line 1 - Dispatch Unit
Fiona Cosmetics·oral-liquid
vs Plan93%/ 100%
vs Rated88.35%/ 85%