Lines
Stage-by-stage synchronization and the constraint between stages.
Primary bottleneck · Stage 3 to 4
Stage 3 to 4: 420 kg queued. downstream capacity does not exceed inflow. Manual intervention needed.
- Queued
- 420kg
- Oldest lot
- 9.5h
- Breach in
- 0.0h
Why this is the constraint
- Changeover excess
- −11.5 kg · 33.9%
- Unplanned downtime
- −14.8 kg · 43.6%
- Crew shortfall
- −7.7 kg · 22.5%
Palghar Unit I
Continuous Synchronized Stage Flow · 7 Sequential Processing Work-Centers
Dispensing & Kitting
Capsule Filler Line 1
Capsule Filler Line 1 - Intake Unit
Blister Line 1
Blister Line 1 - Intake Unit
Sachet Line 1
Sachet Line 1 - Intake Unit
Blister Line 2
Blister Line 2 - Intake Unit
Cartoning Line 1
Cartoning Line 1 - Intake Unit
Granulation / Mixing
Capsule Filler Line 1
Capsule Filler Line 1 - Dispensing Unit
Blister Line 1
Blister Line 1 - Dispensing Unit
Sachet Line 1
Sachet Line 1 - Dispensing Unit
Blister Line 2
Blister Line 2 - Dispensing Unit
Cartoning Line 1
Cartoning Line 1 - Dispensing Unit
Compression / Blending
Capsule Filler Line 1
Capsule Filler Line 1 - Bulk Unit
Blister Line 1
Blister Line 1 - Bulk Unit
Sachet Line 1
Sachet Line 1 - Bulk Unit
Blister Line 2
Blister Line 2 - Bulk Unit
Cartoning Line 1
Cartoning Line 1 - Bulk Unit
Primary Packaging / Blister
Capsule Filler Line 1
Capsule Filler Line 1 - Primary Packaging Unit
Blister Line 1
Blister Line 1 - Primary Packaging Unit
Sachet Line 1
Sachet Line 1 - Primary Packaging Unit
Blister Line 2
Blister Line 2 - Primary Packaging Unit
Cartoning Line 1
Cartoning Line 1 - Primary Packaging Unit
Secondary Packaging
Capsule Filler Line 1
Capsule Filler Line 1 - Secondary Packaging Unit
Blister Line 1
Blister Line 1 - Secondary Packaging Unit
Sachet Line 1
Sachet Line 1 - Secondary Packaging Unit
Blister Line 2
Blister Line 2 - Secondary Packaging Unit
Cartoning Line 1
Cartoning Line 1 - Secondary Packaging Unit
QC and Release
Capsule Filler Line 1
Capsule Filler Line 1 - QC and Release Unit
Blister Line 1
Blister Line 1 - QC and Release Unit
Sachet Line 1
Sachet Line 1 - QC and Release Unit
Blister Line 2
Blister Line 2 - QC and Release Unit
Cartoning Line 1
Cartoning Line 1 - QC and Release Unit
Dispatch
Capsule Filler Line 1
Capsule Filler Line 1 - Dispatch Unit
Blister Line 1
Blister Line 1 - Dispatch Unit
Sachet Line 1
Sachet Line 1 - Dispatch Unit
Blister Line 2
Blister Line 2 - Dispatch Unit
Cartoning Line 1
Cartoning Line 1 - Dispatch Unit