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Synthetic demo data. Details

Lines

Stage-by-stage synchronization and the constraint between stages.

Shift B in progress (6.7%)

Primary bottleneck · Stage 6 to 7

Stage 6 to 7: 140 kg queued. downstream capacity does not exceed inflow. Manual intervention needed.

Queued
140kg
Oldest lot
2.5h
Breach in
—
Why?

Palghar Tablet Unit

Continuous Synchronized Stage Flow · 7 Sequential Processing Work-Centers

14 Total Lines
STAGE 12 lines

Dispensing & Kitting

Tablet Compression Line 1

Tablet Compression Line 1 - Intake Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - Intake Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%
65 kg·3 drums·2.5 h
140.3 kg/h· 140.3 kg/hcannot clear
STAGE 22 lines

Granulation / Mixing

Tablet Compression Line 1

Tablet Compression Line 1 - Dispensing Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - Dispensing Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%
80 kg·4 drums·2.5 h
140.3 kg/h· 140.3 kg/hcannot clear
STAGE 32 lines

Compression / Blending

Tablet Compression Line 1

Tablet Compression Line 1 - Bulk Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - Bulk Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%
95 kg·4 drums·2.5 h
140.3 kg/h· 140.3 kg/hcannot clear
STAGE 42 lines

Primary Packaging / Blister

Tablet Compression Line 1

Tablet Compression Line 1 - Primary Packaging Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - Primary Packaging Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%
110 kg·5 drums·2.5 h
140.3 kg/h· 140.3 kg/hcannot clear
STAGE 52 lines

Secondary Packaging

Tablet Compression Line 1

Tablet Compression Line 1 - Secondary Packaging Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - Secondary Packaging Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%
125 kg·5 drums·2.5 h
140.3 kg/h· 140.3 kg/hcannot clear
STAGE 62 lines

QC and Release

Tablet Compression Line 1

Tablet Compression Line 1 - QC and Release Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - QC and Release Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%
Hero Bottleneck
140 kg·6 drums·2.5 h
112.8 kg/h· 112.8 kg/hcannot clear
STAGE 72 lines

Dispatch

Tablet Compression Line 1

Tablet Compression Line 1 - Dispatch Unit

Running 32m
Jeevika Ayurveda·nutra-sachet
vs Plan95.98%/ 100%
vs Rated91.22%/ 85%

Pet-food Extrusion Line

Pet-food Extrusion Line - Dispatch Unit

Running 32m
Aarav Pharmaceuticals·topical-cream
vs Plan98%/ 100%
vs Rated93.1%/ 85%

Every line. Every shift. One clear picture.

Seeded demo data